Corrugated plants are complex ecosystems of high-speed machinery, moving materials, and nonstop production demands. To keep everything running smoothly—and profitably—efficient air systems play a behind-the-scenes but mission-critical role. At Ohio Blow Pipe, we specialize in designing and installing air systems that not only keep operations clean but also boost plant performance across the board.
Here’s how smart, engineered air systems improve efficiency in corrugated manufacturing:
1. Automated Scrap Removal Means Less Downtime
In most corrugated plants, trim scrap and die-cut waste can pile up quickly. If not removed efficiently, it can jam machines, create hazards, and force shutdowns for manual cleanup.
A properly engineered trim removal system from Ohio Blow Pipe ensures:
- Continuous removal of scrap at the source
- Fewer manual labor interruptions
- Reduced risk of machine damage or line backups
Result? Higher uptime, fewer production delays, and lower labor costs.
2. Dust Control Protects Equipment and Product Quality
Dust from corrugated board, especially during slitting, scoring, and die cutting, can wreak havoc on sensitive equipment and compromise the quality of finished goods.
Our dust collection systems are designed to:
- Capture fine particulates at the source
- Reduce buildup on conveyors, motors, and electronics
- Improve air quality for workers on the plant floor
Less dust means longer equipment life, better product quality, and fewer maintenance calls.
3. Energy Efficiency Lowers Overhead Costs
Many older air systems waste energy through leaks, poor ductwork design, or oversized blowers. Ohio Blow Pipe systems are optimized for:
- Right-sizing for the exact needs of your machinery
- Variable-speed drives to reduce energy use during low-load periods
- Smart zoning and airflow management
An upgraded system can significantly reduce your plant’s energy spend while maintaining full performance.
4. Improved Workflow and Throughput
Removing waste and dust efficiently doesn’t just clean up your plant—it actually improves throughput.
- No stopping the line to clear scrap
- No bottlenecks caused by build-up or clogs
- Clean working environments increase operator productivity
By keeping the material flow smooth and uninterrupted, air systems directly support faster turnarounds and increased daily output.
5. Compliance and Safety
OSHA regulations around dust control, combustible materials, and worker safety are getting stricter. Our systems are built to help you:
- Meet NFPA guidelines for dust and scrap handling
- Avoid fines and inspections delays
- Create a safer, more compliant work environment
And with cleaner floors, clearer air, and fewer manual scrap-handling tasks, you reduce the chance of accidents and insurance claims.
Why Ohio Blow Pipe?
We’ve worked with corrugated plants of every size across the U.S. and Canada. Our systems are:
- Custom-engineered to fit your layout and equipment
- Built with heavy-duty components made to last
- Backed by 90+ years of material handling expertise
From full plant systems to retrofits and upgrades, we help corrugated manufacturers gain a competitive edge through better airflow, smarter design, and reliable performance.
Let’s Talk About Your Plant
Whether you’re facing scrap buildup, energy inefficiencies, or just need a modern upgrade, Ohio Blow Pipe can help. Contact us today for a consultation or visit us online at obpairsystems.com to learn more.
Ohio Blow Pipe — Material Handling. Air Systems. Done Right.